Equipment
State of the art production facility:
- ESD carpeting and floors
- Secured inventory area
- ESD workstations
Assembly Equipment:
4 Quad Qsp2 high speed assemblers
- Dual gantry placement @ 14,000 cph
- Boards up to 15” X 18”
- In process QuadAlign touchless centering for 0402 through Qfp208
- BGA placement
- Feeder capacity 134 8mm
- Smart feeder system
Quad 4C prototype assembler
- Single gantry placement @ 3400 cph
- Boards up to 18” x 18”
- In process QuadAlign touchless centering for 0402 through Qfp208
2 Quad ZCR, 1 Quad QCR reflow ovens
- 8 zone convection
- Card edge chain for 2 sided processing
- Computerized profiling
2 SM Tech 100 MV high precision screen printers
- Semi-automatic solder paste printing
- Vision alignment
Inspection:
Glenbrook real time x-ray system
- Real time x-ray inspection of fine pitch and BGA’s
- Evaluate solder joint integrity
- Hard copy printouts of x-ray image
Vision Engineering Linx Dynascope
- 7x to 40x magnification
Vision Engineering Mantis inspection system
Mirtec desktop AOI Machine (MV-3 Series)
- Ultra high resolution camera
- 5 camera configuration
- Quad angle lighting system
Wave Soldering:
Dover Soltec 6622-cc wave soldering machine
- Automated spray fluxer
- 3 stage calrod preheating
- Smartwave solder bath
- Computer controlled profiling
Electrovert EPK+400 with lead free conversion
- Automated spray fluxer
- 3 stage preheating with convection
- Computer controlled profiling
- Titanium solder pot for RoHS compliant solder
ACE Production Technologies Kiss 104 Selective wave solder
- Computer programmed selective flux and solder
- Changeable solder pot for RoHS and leaded solder
Cleaning:
Aqueous Technologies AQ-400 Aqueous cleaning system
Aqueous Technologies Trident cleaning system
H2O Solutions DI water system
Wire prepping:
Eubanks 2600 automatic wire stripper and cutter
Ovens:
Despatch bake and cure oven
SES environmental chamber
Board separation:
Cab Maestro 2 V-score separator
Fancort NTP-1 Hook de-paneler
Hot bar:
Microjoin 4200
Testing:
Hepco XRF (X-Ray Fluorescence) tester for RoHS compliance